ICAAM · A materials engineering framework

Advanced
Manufacturing.

Connect materials, processes,
and performance.

ICAAM brings materials data, processing history, and analysis together to support advanced manufacturing decisions.

An additively manufactured metal bracket and test specimens
One framework. Many manufacturing routes.Additive manufacturing is one application of ICAAM.

01 Digital Twin & Digital Thread

Every material has a history.

A digital twin represents a physical component. Its digital thread connects the material, processing, inspection, and test records that give that representation context.

ICAAM organizes projects, samples, files, and analysis results in a configurable hierarchy. Engineers can examine related data together, from material information to microstructure and mechanical behavior.

  • Organize material and sample records
  • Retain processing and test context
  • Explore related images, measurements, and results

The digital thread

  1. MaterialSource & identity
  2. ProcessingConditions & history
  3. CharacterizationStructure & observations
  4. TestingProperties & behavior
Connected to the component’s digital twin
A digital thread connects the evidence behind a component. This is an illustrative manufacturing sequence.

02 Qualification Support

Better context for qualification decisions.

Qualification depends on both a component’s requirements and the evidence available to assess them. A test result is more useful when its material and processing history are known.

ICAAM provides a place to organize that evidence and analyze material behavior. Engineers can use the results to support qualification work against their application’s requirements.

  • Review material and processing records together
  • Relate microstructure to mechanical-test results
  • Support assessment by the responsible engineering team

Evidence in context

Material & processing

What it is. How it was made.

Characterization & testing

What was observed and measured.

Analysis & interpretation

What the results tell the engineer.

Support for engineering assessment
Records and analysis support engineering assessment. Qualification remains specific to the component, application, and applicable requirements.

03 Design & Analysis

Connect how it is made with how it performs.

Material choice and processing history influence the structure and behavior of a component. Comparing these records helps engineers understand differences between samples and manufacturing routes.

ICAAM’s data and analysis tools support this investigation. Engineers can examine microstructure, texture, and mechanical-test data to inform material selection and process development.

  • Compare material and processing conditions
  • Investigate structure–property relationships
  • Use analysis to guide further testing and design

Structure–property relationships

01Material

Composition & starting state

02Processing

Conditions & manufacturing route

03Microstructure

Phases, morphology & texture

04Properties

Measured mechanical behavior

Data to inform the next design decision
Processing, microstructure, and properties inform engineering decisions throughout development.

04 Modules

Materials analysis, from images to measurements.

ICAAM combines data management with tools for quantitative materials analysis. Its capabilities include image segmentation, microstructure statistics, crystallographic texture analysis, and mechanical-test data handling.

These tools help engineers interpret observations and compare results in the context of their projects. Contact MRL to discuss the modules and configuration appropriate for your work.

  • Data organization and visualization
  • Image segmentation and texture analysis
  • Chord-length and two-point statistics
  • Stress–strain data import and analysis
Titanium alloy microstructure with equiaxed regions and fine lamellar features
Quantitative materials analysisObserve. Measure. Compare.

Segmentation · Texture · Spatial statistics

A titanium alloy micrograph from MRL’s image library. Microstructure analysis turns observations into measurements.

Manufacturing applications

A broader view of manufacturing.

Additive manufacturing is one implementation of ICAAM. The same approach to materials data and analysis applies across manufacturing routes.

Additive manufacturing

AM is one implementation of the ICAAM approach. Connect feedstock and build information with post-processing, characterization, and test results.

Example recordsFeedstock · Build parameters · Orientation · Post-processing

Machining

Apply the same approach to the material and requirements behind a machined component, from the starting stock to its final dimensions and finish.

Example recordsDrawings · Stock allowance · Tolerances · Surface finish

Casting

Consider the relationship between source material, melting and casting conditions, and the resulting material structure and properties.

Example recordsHeat identification · Mold information · Temperatures · Inspection

Forging

Follow the changes from starting material through heating and deformation to the final component and its inspection records.

Example recordsHeating · Reduction · Pass sequence · Final dimensions

These examples describe how the framework can apply to different processes. Discuss your manufacturing route with MRL to determine the appropriate tools and workflow.

Start with your engineering question

What are you working on?

Tell us about your material, manufacturing process, and the decisions your data needs to support.

Discuss a project